Hydraulic hoses for mining: abrasion, impulse and flame resistance

Industries 2 min read

In mines, hydraulic hoses work under constant abrasion and extreme pressure. Gates' mining page highlights these two conditions and lists spiral, Xpiral and braided hose families for mining.

According to Gates documents, the covers of the hydraulic hoses in this article meet MSHA (US Mine Safety and Health Administration) flame resistance acceptance. Below we summarize what each hose is suited for according to Gates.

Our Gates hoses for mining

How to choose

When choosing a hose for mining machinery:

  • Pressure class: 280 bar for EFG4K, 350 bar for EFG5K and 420 bar for EFG6K; 280 bar for MXG 4K-XTP and 350 bar for MXG 5K-XTP. The working pressure of each size is given in the size chart on the product page.
  • Spiral or Xpiral: In high-pressure lines where flexibility is required, Gates recommends the MXG family as an alternative to spiral hoses; MXG 5K-XTP is impulse tested to the same parameters as EFG5K.
  • Flame resistance: Gates documents list MSHA 2G for the EFG family and MXG 5K-XTP, and MSHA IC-4/17 for 4XH and 4XP.
  • Abrasion: MXG and MXT-XTP hoses have an XtraTuff cover. For EFG4K, EFG5K and EFG6K, Gates also offers an option with a MegaTuff (MTF) cover that provides 300 times more outer cover abrasion resistance per ISO 6945; ask us if you need it.
  • Temperature: -40 °C to +121 °C for the EFG and MXG families; -40 °C to +100 °C for 4XH, 4XP, G1 and the MXT family.

Frequently asked questions

What does MSHA acceptance mean?

MSHA is the US Mine Safety and Health Administration. Gates states that its hose covers meet this agency's flame resistance acceptance criteria: MSHA 2G for the EFG family and MXG 5K-XTP, and MSHA IC-4/17 for 4XH and 4XP.

EFG5K or MXG 5K-XTP?

Both are in the 350 bar class. Gates recommends MXG 5K-XTP as an alternative to spiral hoses in high-pressure lines where flexibility is required, and states that it is impulse tested to the same parameters as EFG5K. Let's make the choice together based on the size and the layout of the line.

What is the difference between 4XH and 4XP?

4XH meets EN 856 4SH and 4XP meets EN 856 4SP. Gates recommends 4XH for extremely high-pressure and 4XP for extremely high-impulse hydraulic applications. Both have four-spiral steel wire reinforcement and are tested to 1,000,000 impulse cycles.

Omar Hortum · Authorized Gates distributor

Let's choose the right hose together

Tell us about your machine, the hose size and the working pressure, and we will select the right Gates hose and fitting together over the phone. You can also message us on WhatsApp: +90 532 668 7927.